Showing posts with label Pipe Fabrication. Show all posts
Showing posts with label Pipe Fabrication. Show all posts

Wednesday 3 February 2021

Pre-Fabrication of Piping Systems and Pipe Spools

Whether you need a custom pipeline for a commercial application or a residential application there are many options available. Pipe Fabrication in California offers a comprehensive solution for all applications. From pre-fabricated piping to pre-manufactured assemblies, we have the products that work for you. Pipe fabricators in San Diego have all the solutions you will need for both commercial and residential applications. Our company can manufacture any size or type of pipe including PVC, Polyethylene, Duct, Copper, Vinyl, Insulated, Rubber, Plank, Straight, and Sandstone, just to name a few.

Pipe fabrication in San Diego is backed by years of experience and technology. We have the raw materials, the expertise, and the skilled labor to provide you with the highest quality product at the most competitive prices. Pipe fabrication using pre-fabricated assembly lines, low-cost components, and high-end engineering will give you the highest value for your money. Pipe fabricators in San Diego can manufacture pipe spools, fitting accessories, couplings, elbows, flanged joints, couplings, pins, sealants, gaskets, washers, lubricants, seals, and accessories like bolts and hoists. The pipe is not only used for its functional properties but also for aesthetic purposes, such as in the interior and exterior applications.

Pipe fabricators in San Diego offer superior design, technical and product support, and superior quality control. In addition to a low minimum cost and high-quality production, we take our customers' requirements and deliver the results they want. Pipe companies in San Diego are committed to continually improving our processes and taking every step to provide the highest quality products to our customers.

Pipe Fabrication in San Diego is an integral part of manufacturing operations. The prefabricated units of piping systems are generally known as pipe spools. They comprise the pipes, fittings, and flanges, which are all mounted together during the manufacturing process so that they can be delivered directly to the construction site. They are safely delivered pre-assembled so as to make them even easier to put together with other tools for attachment, hoists, and various other devices for assembly. Once assembled, they provide the ideal and most cost-effective method of transporting any size of liquid from one point in a manufacturing facility to another. Pipe spools are also commonly used in conveyor belts for moving liquids and materials in large volumes.

A pipe spool normally consists of a number of pipes that are all fed into the unit, which are then fitted into the walls of a standard pipe assembly or raw material pipe. Some pipe fittings and flange fittings are used to join the pipes together as well as to join the raw material pipe into pipes that are suitable for assembling into the complete piping system. This reduces the total amount of time for assembling and eliminates the need to build a complete system from scratch.

Pipe spool systems are suitable for use in many applications and are especially useful for medical applications where the applications require the pipe to be able to withstand extreme temperatures and environments. As the raw material is placed in the spool, the entire assembly is inserted into the pipe and remains stable until it is ready for shipment. Medical applications such as chemotherapy or radiation therapy often require that the assembly remains strong enough to withstand harsh conditions and the pipe, in particular, has proved to be especially advantageous due to its high strength and durability. It is also used in food processing plants where it ensures that the containers carrying perishables are kept at the right temperature and in good condition to ensure the best possible processing without contamination.

View more here: Promec Engineering Pty Ltd

Read More: How Are Pipes Made? The Fabrication Process

Tuesday 22 September 2020

How Are Pipes Made? The Fabrication Process

Pipe Fabrication is an industry that can be considered one of the oldest and one of the most profitable. The energy industry includes all companies engaged in the manufacturing and production of energy, as well as those involved in the processes of fuel production, refining, distillation, transportation, and distribution. The manufacturing of pipeline systems and other related piping has been made a much more efficient and effective process since the advent of better and more modern tools, techniques, and materials that allow for the creation and maintenance of the different piping systems.

The large pipe fabrication businesses have seen a steady increase in sales over the past five years, with even faster growth in their number of employees. The fact is that these jobs require more than just basic skills and knowledge; they also require the proper skills and knowledge in order to do the job efficiently and safely. This is especially important in pipelines that cross rivers and oceans. A company that fails to take precautions before installing or repairing pipes may find themselves in some very embarrassing situations.


There are many factors that affect the success of large pipe fabrication, ranging from technological advances to the availability of the needed materials. There are also numerous methods that are used in order to properly fabricate the different types of piping systems used by companies throughout the world.

Pipe fabrication requires a great deal of knowledge, training, and experience. It can take years for a company to train an employee who will become an expert in a particular field of pipe fabrication. There are many classes offered by schools, colleges, universities, vocational programs, and other training institutions, such as the Petroleum Equipment Institute. These courses are designed to help students gain the necessary knowledge and skills necessary to perform the many complex tasks that are involved in pipe fabrication, including the use of specialized equipment and techniques.

The cost of pipe fabrication can be very expensive, especially if the fabrication is done on an industrial scale. The larger and more complex the fabrication needs to be, the greater the cost is likely to be.

Many pipe fabrication companies also offer classes on their website for prospective students interested in pursuing a career in pipe fabrication. The cost of such classes is generally cheaper than that of going to school for a four-year university degree in pipe fabrication, which would have to be paid for by the student after graduation.


There are numerous pipe fabrication methods that have been developed to provide the desired effect and are employed in various applications where one needs to manufacture piping and fittings. The fabrication of these pipes and fittings has been made possible using one or more of these methods as per their requirements and can be classified into two chief categories that are hot stamping and cold plate manufacturing.

Hot stamping refers to the process where an impression is made on the surface of the pipe by hammering or other hard material such as iron and pressing with a very high force. When this process is carried out on a single pipe, the surface is then carved in order to give it a rough and ready look. The surface is then left exposed on which the desired pipe is then fitted by pressing it firmly against the carved surface. While this method is very effective, it does not allow the pipe to breathe and hence there is a risk that the surface can chip away at some point in time. On the contrary, cold plate fabrication uses a press and presses the pipe on the flat surface in a cold environment.

Pipe fabrication can be carried out using either a hot or cold plate manufacturing method depending upon the requirement of the project. There are numerous companies that carry out pipe fabrication services to help clients in their pipe fabrication projects. These firms will charge you according to the type of work that you require. They can also help in making any kind of pipe look attractive and presentable at the same time. You should check out for a firm that offers high quality and affordable services that fit your budget.


View more here: Promec Engineering Pty Ltd

Tuesday 15 September 2020

What is Pipe Fabrication?

Pipe Fabrication is just one of our primary functions. Fabricating carbon and alloy piping systems, we certainly have the enduring power to produce 6000+ pipe spools regular monthly. Our projects embody sizeable capital projects with many spools, along with routine servicing then one spool coaching. Our shops and fabrication advantages are full of highly skilled artisans, pipefitters, pipe fabricators, pipe welders with outstanding protection and high-quality presentation documents. Increased issue, performance, and, ultimately, essential cost savings for the purchaser. We acquire excellent total satisfaction in getting together with our customers' calculations in every region, such as performance, design, logistics, plan, shipping, and expense. We are the preferred pipe fabricators.


Regular piping fabrication projects need diverse activities like safekeeping and handling of piping supplies, cutting, cleaning finishes, welding, threading, examination, testing, painting, heat retaining material installation, etc.

Pipe fabrication is the method of fabricating predesigned piping systems for many different makes use of. Fabricated structures work exceptionally well in irrigation and blaze safekeeping, among other things. The user handles dimensions and size in the plumbing use, the content piping method will create, and the different add-on factors that the program should consist of. Compound treatment options are using to fabricate water lines, as are various types of welding and individually sealed joining treatments. The point is to make a system that can adequately match the client's meant to use for the created piping process.

Many pipe fabrication functionality also employs the process of pipe bending. With this procedure, a natural part of piping is created to make curvatures or bends at virtually any angle, depending upon the requirements established by the client's approved design and style. These strategies have long been a competent manner of making flexible and actual piping systems in a position to fit into virtually any current structure without comprehensive refurbishing or devastation. This procedure is possibly one of the more cherished belongings to the fabrication procedure, as it truly allows for full changes.


Piping fabrication is a judgmental process on any oil and gas, petrochemicals, chemical compounds, or other building projects where piping networks are needed. It can be required to ensure the maximum good quality of employment in this particular process so that the piping community's appropriate performing and reduce incidents. Check out the following articles delivering info regarding piping fabrication.

In many cases, the cost of adding a fabricated pipe system is dependent upon the actual size of work along with around the size of the fabric picked. The more significant number of difficult the design of your concluded process or piece, or even the tougher the content selected is to work alongside, the greater the cost associated with the job. When these solutions are required, the fabricated pipe method is usually crucial before the design and style are even pulled.

View more here: Promec Engineering Pty Ltd

Friday 7 August 2020

Tube and Pipe Bending Process Used in Pipe Fabrication

Pipe fabrication requires care and perfection but learning how to bend tubes and pipes can provide additional control over your projects. The more superior bending machines for pipe and tubing might be more cost-effective in business or industrial applications, but easier pipe and tube benders can get a prized place in the workshop.

The Tube and Pipe Bending Processes

Tube and Pipe Bending Conditions

Pipe and tube are usually made of copper, steel, stainless steel or aluminum, but are not a similar thing.

  • Usually, the tube measured by the outside size, while the pipe measured by the inside size. Therefore the pipe may seem thicker than the tubing of the same dimension.
  • When bending the tube or pipe, utilize the tool made for the correct item and the proper size. Avoid using a tube bender on a pipe or the other way around.
  • The centerline radius, or CLR, may be the radius down the core of the tube and is the regular approach to calculate a bend. The smaller the CLR, the sharper the bend, the bigger the CLR, the slower the bend.
  • The die of a pipe bender is the bent form around that your pipe bends.

Sorts of Bending

There are various types of bending to fulfill the requirements of pipe and tubing of various sizes and materials.

  • Pressure bending requires holding one end of a tube in position and bending it around a die or any other sort of former.
  • Pull bending is usually more beneficial on tubing with thicker walls or manufactured from a stronger material like steel.
  • Ram-type bending utilizes a hydraulically driven ram that aids a tube towards pivot blocks or rollers.

How to Create a Reference to get a 90-Degree Bend

Whenever a bending tube or pipe, the inner wall of the bend becomes more pressurized and thicker, while the outside wall becomes pulled and thinner.

  • Start by calculating the appropriate size of the tube or pipe.
  • Bend a test pipe 90 degrees to employ as a reference.
  • Look into the position of the pipe by laying it towards a carpenter’s square using the outer bend facing the corner.

Planning to Utilize a Manual Bender

Several heavy-duty benders need a power supply, but manual pipe and tube benders can be run by hand.

  • Pick the bender or proper die size using the size of the pipe for being bent.
  • Swing up among the tubes bending hands to put the tube inside the die, maintaining your reference marks noticeable.
  • Lower the other hand to keep the tube in position. Many devices add a lock.

Tube or Pipe Manual Bending

  • Hold the roll support hand and bring it down before the tube reaches the required degree mark on the bending die.
  • Raise the roll support hand, disengage the tube from the die and take off the completed tube from the bender.

View more here: Promec Engineering Pty Ltd

Wednesday 15 July 2020

7 Essential Safety Precautions for Working A Used Pipe Bending Machine

Piping fabrication is a vital activity on any oil and gas, petrochemicals, chemicals, or other construction projects where piping networks are needed. It's important to make sure the maximum quality of work in this activity to make sure the proper functioning of the piping network and reduce accidents.

Typical piping fabrication jobs involve different activities like storage and dealing with piping materials, cutting, bending, welding, threading, examination and testing, painting, insulation installation, etc.

Pipe bending machines are necessary for the Piping fabrication industry to create precise or difficult shapes that normally would be difficult or time-consuming to obtain. Nevertheless, as with any tools in the workplace, effective practice and health care are required to make sure safety of all people who operate the machinery and to reduce any possible dangers or risks to the wellbeing of the operator - far more so when the machine is acquired applied.


Ideal practice begins with making sure that policy and plans are in place for the routine verifying and repair of the pipe bending machine. Without this, the danger to your workers is higher.

When utilizing a pipe bending machine, it’s essential to notice the following rules:

1) Routinely examine the pipe bender for any faults or noticeable damage. This needs to be performed when the equipment is utilized.

2) In case a fault or damage is noticed, the machine needs to be taken out of service promptly until maintenance has been completed.

3) Make sure the roller shafts are properly pinned, and the bending die is placed properly.

4) Hands must always be placed away from the bending die when pipe bending is in process.

5) A CNC tube bending machine needs to have a perimeter barrier on three sides, with pressure pads to make sure that people cannot move near to the machinery during operation. Additionally, a safety light curtain or changeable laser scanner offers far better protection in the workplace.

6) Make sure that safety and warning tags are present, intact, and visible. These offer important information and reminders to people.

7) Preferably, all users need to have obtained supervised training in the use of pipe bending machinery to make sure their knowledge and understanding of safety precautions. Users must also have read the instructions and been alerted to the safety caution tags attached to the equipment.


Health & Safety Risks

Failure to stick to basic safety procedures may lead to avoidable accidents that may result in critical or life-changing injuries. Moreover, complete breakdowns or sudden service difficulties with the machinery can be difficult for the manufacturing process, impacting the production schedule and causing unnecessary interruptions or delays that may be expensive.

Nevertheless, as well as following these, useful maintenance may help to keep pipe bending machines in good condition and give early warnings about problems or safety risks that occur.

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View more here: Promec Engineering Pty Ltd

Tuesday 17 March 2020

A Short Overview of Pipe Fabrication Tools

In the process of pipe fabrication, the fabricator uses various specialized tools to achieve excellent outcomes. With the proper dies for each pipe size, one can bend round pipe, pipe and block piping. Trying to bend by hand can be very challenging and will usually result in poor bends, curve pipe and is difficult to duplicate. This makes professional pipe fabrication tools essential.

Different types of tools are used throughout Piping Fabrication activities.


Here is a list of most of such tools utilized in the fabrication industry.

Pipe Bending

Pipe bending is a vital part of the pipe fabrication process. Manual and automated pipe benders are available. Based on the expected results and budget, you can choose the type of product for use.

Pipe Cutting

Using a pipe cutting, machine one can cut any shape on a pipe very properly. Pipe cutting machines enable you to understand difficult contacts on a large range of pipe sizes.

Pipe Notcher

These tools are utilized to offer clean cuts when notching pipes to join them to each other. The exactness and fit up the notchers offer to ensure an expert look.

Pipe Rolling

Similar to pipe bending rolling is a manufacturing process that makes bend and curve designed metal pipes.

Pipe Vises

Vises are utilized to hold the pipe in position when they are getting fabricated.


Welding Machine

The welding machine is utilized to weld two piping parts jointly utilizing high ampere electricity and welding sticks.

Chain Block

Chain block may lift load 30 times of pulling force place on lifting chain with aid of internal gears.

Grinder

Grinders are utilized to remove rust from pipes and fittings ends before welding so that no flaws happen in welds.


Pipe Clamp

Pipe clamps are utilized to hold pipes properly for several purposes such as cutting, threading or welding.

Understanding the various benefits and limitations of the tools will allow you to use them in a way that ensures maximum effectiveness. A fabricator needs to understand the tools to leverage the correct one for the ideal performance. Therefore, this information should help fabricator in utilizing and purchasing the right tools for pipe fabrication activities.

http://promec.com.au/contact/