Monday, 5 July 2021

The Top Things You Need to Know About Engineering Inspections

To perform engineering inspections on your production facilities, products, and machinery, as well as an audit of your manufacturing systems and procedures, you must work in collaboration with industry partners to successfully assess the pertinent parameters and measure against them according to the requirements. The results of the engineering inspections can directly impact your production, sales, customer service, and your bottom line. However, since different companies have diverse systems, procedures, and quality levels, there is a need for your company to adopt a standard methodology for determining which components and systems need attention and which can be left untouched. In spite of that, the goal remains the same that is to minimize cost and implement solutions to improve quality. It is also important for engineering services to work closely with their customer service and salesperson.

So, that they can share and disseminate the same standard operating procedures so that a uniform monitoring capability can be achieved throughout the organization.

Every State requires engineering inspections and tests on new businesses to comply with certain licensing and certification criteria. In order to effectively carry out engineering inspections, the business must have a legal requirement from the relevant authorities. There are many legal requirements that a company may need to fulfill depending on the type of business. For instance, if it is a manufacturing facility for the manufacture of hazardous products, it has to undergo a series of government inspections and testings to ensure compliance. If it is an inspection for quality control and compliance with applicable national industrial legislation or policy, then certain standards and procedures have to be followed. Similarly, when it comes to operations, it is important to understand the legal requirements before carrying out the inspection.

Manufacturing facilities come in varied forms and sizes, each with a unique set of operational requirements. In order to identify and address such unique issues, engineering inspections must be performed as per the statutory requirement. In some instances, the manufacturer would also have a legal requirement before carrying out any testing or inspection. In such instances, it is important to understand the legal requirement first and then carefully carry out the testing or inspection.

Manufacturing Facilities

Manufacturing facilities come in diverse forms. For instance, a food processing factory would require specific engineering inspections based on various food production safety standards. While a power generation plant may need to comply with various national industrial policies for health and the environment.

Manufacturing Plants

The operation inside a production plant is very complex. It requires regular engineering inspections to identify potential issues that may arise. These inspections identify issues such as defective machines, toxic chemicals, substandard materials, or other major issues that may affect worker safety.

All these manufacturing facilities and production plants require constant engineering inspections to ensure efficiency. All this activity costs money to companies. Therefore, it is in the interest of all manufacturing corporations to find ways to reduce their operating costs and improve their profitability. One such way is through engineering inspections. So, next time when you need an engineering inspection done, make sure you make contact with a reputable, professional engineering firm for quality engineering inspections.

View More: Promec Engineering Pty Ltd

Monday, 21 June 2021

Industrial Heat Exchanger Service and Repair

Industrial Heat Exchangers or IHE is the main component in all types of refrigeration equipment. This unit is also called the refrigeration cycle, whereas an evaporator is the main component for hot water heating. The industrial heat exchanger is a complex machine that is extremely difficult to maintain, requires proper attention, and can lead to disastrous problems if not serviced on a regular basis. If problems are ignored then it could lead to catastrophic results such as explosions, system failures, and even electrical fires. That is why it is very important that you find a qualified service provider who will offer you top-quality service.

So how do you go about finding a qualified Industrial Heat Exchanger Service and Repair company? Simple! You must first ascertain what kind of problem you are facing. There are two common problems that you can face with your industrial heat exchanger. These are; cracks, damages, and corrosion.

Cracks occur when there is poor welding of the metal parts which then leads to stress cracking which causes the metal of the heat exchanger to crack. You should know that the heat of the process, as well as the pressure, can cause stress cracking. The other problem is damages. Metal damages can be caused due to corrosion, overheat, and even manual handling. If you have any of these problems then you should get in touch with a reputable company.

There are several ways to ensure that your industrial heat exchanger is working efficiently. If any of the processes are found to be defective then you should immediately get in touch with a company that offers repair services. There are numerous companies that offer repair services for this type of equipment. In fact, you can find one easily by searching on the internet.

Another way of finding a good industrial service provider is by asking your friends, relatives, and colleagues for their suggestions. They will definitely tell you about a good service provider. You can also ask your mechanic for recommendations. If he is a good technician then he will certainly not avoid advising you about a good repair company. You can also go through yellow pages, check out magazines, and go through the advertisements in newspapers to find out a good company providing this kind of service.

If none of the mentioned ways help you then you can also check out with the local government to find out if they provide this kind of heat exchanger service. You can also find out whether they have any license or certification to operate this kind of machine. If you are operating the heat exchanger in your factory then it is essential to get the license and certification so that you are safe from all industrial problems.

View more: Promec Engineering Pty Ltd

Tuesday, 1 June 2021

The Best Materials Ideal for Pressure Vessel Applications

Pressure vessels are used in various sectors, most commonly in the transportation and energy sectors. Common applications consist of above-ground storage tanks to hold fuels and chemicals, such as gasoline, diesel, and petrochemical oils. Other commonly used materials under pressure vessel applications are refrigerant bottles, cantilever draws, water pipes and pipelines, and membrane liners. As you can see, the need for these applications is quite common, and in fact, there are a lot of companies that provide these services. Below, we'll discuss some of the common uses of pressure vessels.

One of the primary reasons why businesses use pressure vessels is to hold industrial liquids such as coolants, greases, and lubricants. The most common component of most industrial fluids is water, which requires storage tanks that can maintain the level of liquid at all times. In addition, many industrial fluid tanks require a lot of space, thus making them more costly than other storage tanks. In fact, with proper design and implementation, any company can greatly reduce the cost of industrial fluid storage tanks.

There are also many industries that make use of pressure vessels, not just for industrial purposes but for domestic purposes as well. For example, you will find a lot of homeowners using these structures to house water heaters and even hot water heaters when using an unvented system. If you have ever seen pictures or video footage from a Mexican resort, you will see a wide array of homes along the beach huddled around a large water tank. Although most homes do not have their own version of this, it is still important to understand the importance of having the right-sized pressure vessels for your home.

Another common application of pressure vessel applications is for welding, specifically TIG welding. A TIG welder works in a rather unique manner, which is that the welder combines a hard metal blank with tungsten carbide, while both are heated to create a hard metallic bond between the two materials. The use of this type of welding is to create very strong mechanical components for machinery or other machines. Although many people commonly think of using TIG welding for aircraft engines, it is also used for creating hundreds of thousands of different items in many different industries. Because of the high tensile strength of these metals, the resulting products will be very strong and durable.

Some of the most common materials that are used in pressure vessels and other applications include aluminum and rolled steel, among others. Typically, when speaking of these metals, one will hear about forged aluminum, which has a higher tensile strength rating and is much more difficult to forge than its traditional counterparts such as the MIG welding grade. Roll bonded clad plate is another popular option, as it uses the same metal base that is used in forging but is masked and coated in various coatings to create a protective coating. This is done in order to prevent rusting of the underlying metal, and will also increase both the tensile strength and the electrical conductivity of the item.

One of the most popular and widely used metals in pressure vessel applications is stainless steel wire mesh, which is the perfect solution if you need a good strong connection. Stainless steel wire mesh comes in both pre-finished and unfinished types, and both types are suitable for use in almost any welding situation. The pre-finished mesh is typically easier to work on, as it is already finished and brazed to a custom diameter, and is available in both metric and standard dimensions. If you are looking for a custom fit, then the unfinished mesh would be a better option, as it can be cut to the exact diameter you require. As with all types of welding, it is always important to ensure that you have a fully charged welding and pressure vessel compressor, as well as a reliable welding gun.

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Wednesday, 12 May 2021

Industrial and Marine Boiler, Heater, and Burner Services

In today's world of ever-increasing electricity bills, and a desperate need to conserve energy, it is no wonder that heating appliances, such as industrial and marine boilers, are becoming increasingly popular. These types of boilers use energy from the heat of the water, as well as mechanical and chemical processes within the boiler itself to produce hot water. Boilers can be used for a variety of different applications in industries, including oil drilling, shipbuilding, paper mills, chemical production, telecommunications, and so much more.

Boilers are often used for the sole purpose of Heat Exchangers, such as power plants and businesses. Industrial boilers are generally used to provide steam to run machinery, like that used in textile mills. In this case, a boiler would be used to generate the steam needed to spin the machinery.

In larger facilities, there may be both commercial and residential units. Some boilers are used in conjunction with desuperheaters. Desuperheaters are essentially heaters that are used to produce heat from seawater. There are many types of marine boilers, and they range from small units that are located on barges off the coast of Florida to the huge power plants found in places such as China and India.

Industrial boilers can also be installed inside different types of buildings. Typically, a boiler will provide the hot water that is required for various manufacturing processes. Some examples of common applications include heating floors in offices, hotels, and hospitals. There are also different types of boilers that are used to drive pumps and other machinery in both the residential and commercial sectors. Many of these are used to provide hot water for different types of automobiles.

A key benefit to purchasing an industrial or marine boiler is that they provide safe, reliable heating. They use heat exchangers instead of conventional open flames to provide heat to their users. They can also be cooled down or heated back up if the need arises. This ensures that there is no danger associated with working with any type of industrial heat or water pump, regardless of the environment.

In addition to this, many types of marine boilers can also be purchased as stand-alone boilers. These can be used to power some machines, including cranes and forklifts. They can also be powered by electricity or natural gas. There are many different types of boilers that are used in different industries, so it is important to know what you are looking for before making a purchase.

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Monday, 3 May 2021

Parts of Boiler and Their Function

There are many parts of the boiler, which have their own functions and their own significance. These are known as the boiler parts. There are different parts of the boiler, which are of great importance. Each and every part are useful for some specific purpose. The parts of the boiler are:

This is the main burner of the boiler. It contains fuel and it burns to generate heat. It is found at the bottom of the furnace room. In the NSW, AU, this part is called the reserve burners. It is also known as the cold burner. There are certain regulations for the maintenance of this part.

This part of the boiler contains water. Water is required to be heated and then it undergoes the evaporation process. After the process, it produces hot water which is used for various purposes. In addition to this, it also contains a hydronic current. This part controls the rate at which the heating of water takes place. If any change is made in the temperature of the water, it will be automatically brought up to the required level.

This is the main gas burner of the boiler. It has a gas burner with a hot flame. This is used to burn the fuel oil in the boiler. In the United Kingdom, this is also called the gas fire burner. However, it is generally known as the gas boiler.

This part contains the air inlet. It is the main part of the boiler. The air inlet is used to allow the gas fire to flow through the fuel oil to the burner. The main function of the air inlet is to remove impurities from the air before the burning of fuel takes place.

Boiler parts also include the heat exchangers. They help to keep the temperature constant inside the house. They are usually found in the loft area or in the upper stories of the houses. Other parts include the pilot light, the venturi, heat exchangers, and many more. The parts list can be very long if we consider all of them.

The heating system in the boiler consists of various heaters that are used to power the boilers. The burner is the most important part of the system. This is the part that produces the heat. There are different types of burners that are available in the market today. Some of these parts include:

This is the heating element that produces the hot steam from the boiler. It is also responsible for producing the hot water in the radiators and taps. It is also responsible for combustion of the fuel oil. The burner is commonly found at the top of the boiler.

There are other parts that form a major part of a boiler like the boilers valves and pistons, the dryer, the condenser, the expansion vessel, the electrical connections, and the insulation. As said earlier, the boiler parts list can be very long if not thorough. Therefore, it is very important to have all the basic information about the boiler before buying one from the market.

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Wednesday, 7 April 2021

Benefits of Structural Steel Frame Construction

What is Steel Fabrication? Metal fabrication is the production of metal structures by manually manipulating, cutting, and welding processes. It's a value-added process involving the production of mechanical parts, machines, and other structures out of different raw materials. Steel is one of the most commonly used materials in the construction industry. There are various applications for it like air-conditioners, generators, ships, automobiles, bridges, and many more. Steel Fabrication involves various processes such as welding, cutting, punching, sawing, broaching, grinding, and sanding.

Steel fabricators use a variety of techniques including bending, rolling, sawing, riveting, and bending. These techniques enable the fabrication of beams, columns, bolted structures, pipe fittings, floor systems, and even automobiles. The components are produced on the basis of pre-existing designs or brand new designs that can be produced to match the design and specification of the client.

Steel Fabrication also includes different forms of machining such as drilling, boring, cutting, turning, broaching, welding, cutting, sewing, and fastening. Welded pieces are produced by using the latest welding technology. Steel Fabrication plants are increasingly growing in number across the world. Many companies seek the services of these welding fabricators for fabrication welding and repair of complex metal fabrication work. These companies require expert manpower and advanced tools to manufacture and fine-tune steel components.

Steel fabricators offer quality services to their clients. They help their clients in making custom products to suit their needs. Most of these fabrication units manufacture welding and cutting machines. For high-volume production, they take the help of CNC (Computer Numerated Control) machining and plasma cutting machines. For a custom home, business, or industrial furnishing, steel fabrication and fabricating companies provide seamless solutions with cutting-edge technology and state-of-the-art equipment.

Steel fabricators make use of a variety of advanced tools and techniques for superior performance. Some of these include laser cutting systems, plasma cutting systems, etc. These fabricators even offer welding services to their customers. They can also offer precision machining services at nominal rates. Some of the popular types of products fabricated by these machining and welding units are auto parts, valves, pumps, connectors, lifts, switches, racks, pipes, cables, switches, air conditioners, mounts, wheels, gears, racks, panel doors, tool boxes, switches, gaskets, seals, etc.

In addition to all the above-mentioned products, many construction companies and engineering Bodies use Steel Fabrication to manufacture various products. For instance, water jet cutting torches are used for cutting hard-to-reach areas which are otherwise very difficult to cut through with other cutting torches. Water jet cutting torches have unique features like adjustable heat settings and self-cleaning features. They are preferred by a lot in marine fabrication industries, aerospace, and structural steel shops.

Read More: What Are The Advantages & Disadvantages Of Steel Structures?

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Tuesday, 30 March 2021

What Are The Advantages & Disadvantages Of Steel Structures?

Structural Steel Fabrications refer to the bending, cutting, and welding of steel to make many different goods. During structural steel fabrication, a series of individual pieces of steel are joined together to form the different structures of varied shapes and sizes intended for assembly to buildings, mechanical tools, machinery, and many other applications. Structural steel can also be used in the fabrication of stairs, columns, beams, columns, and other such structures. The process of structural steel fabrications is often carried out in factories and foundries where many products of this kind of construction are made.

Most structural steel fabrication work is done manually; however, machines have been developed that can speed up the fabrication process and save on costs as well. In most cases, fabricators assemble sections of fabricated steel sections to build a complete building or piece. Some of the more common uses of structural steel fabrication machinery include welding and cutting, welding Inspective testing, Laser inspection, bending and twisting, and cold work.

Some typical tasks performed by structural steel fabrication machinery are straightening, welding, cutting, routing, bending, cutting, and joining. Some machines used in structural fabrication are hydraulic grinders, water jetters, water jet cutters, vibration isolation grinders, vibratory table grinders, ultrasonic welding grinders, wire feed grinders, robotic welding machines, laser boresight cutters, and water jetters. In addition, there are many instruments used in structural fabrication processes to make sure that the entire building or piece is constructed accurately and safely. Some examples are computer-aided design machines, programmable logic controls, programming machines, and plasma cutting machines.

Because there are so many benefits and uses to Structural Steel Fabrication, most material fabricators prefer to use a fully automatic machine. This increases the time it takes to get finished and reduces the number of mistakes. However, manual fabrication may be an acceptable option for some applications and certain companies. Companies that choose to fabricate with a manual machine should ensure that the Fabricator is qualified to do so and have experience doing so. Qualified Fabricators have the ability to quickly measure the material, prepare all required joints, and produce accurate final parts that are properly connected.

All Steel fabricators must be licensed by the appropriate regulatory body to ensure quality work. This helps ensure that suppliers can provide safe products and reduce potential safety hazards. Many organizations offer training and seminars for new as well as existing fabricators. These seminars can often be combined with on-the-job workshops that help fabricators learn new techniques and methods to reduce waste and increase productivity.

Some of the most common structural steel fabrication methods include gas tungsten arc welding processes, straight metal arc welding processes, and pulsed laser beams. These processes differ from one application to another, depending on the type of part being manufactured and the required strength and precision. Most steel fabricators now use CNC machines to perform all of their production work. In fact, most metalworking shops, large and small, are now incorporating CNC or computer numerical controlled machines into their structure fabrication and production processes.

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Monday, 1 March 2021

What are The Best Materials That are Used in Pressure Vessel Construction?

A pressure vessel is an insulated, waterproofed container designed to contain fluids or gases at a much higher pressure than the normal ambient pressure of the system it is in. This allows for more efficient transportation of fluids by reducing the amount of time that the fuel or liquid has to travel through the pipes, reducing the cost of operations, and improving equipment reliability. However, if the vessel's construction is not robust, it may fail to provide the high level of protection that customers require. In addition to these generalizations, there are specific design considerations that must be addressed before a customer decides to purchase a pressure vessel. Some of these include:

Safety requirements:

Any pressure vessel should be designed with safety as a top priority. Whether or not a company specializes in designing and building these vessels, it is necessary that they are designed in a way that will allow them to meet the regulatory demands of the Occupational Safety and Health Administration (OSHA).

Size requirements:

In some cases, companies may have a need for very large vessels, while in other situations they may require smaller vessels. For example, it would be preferable for a chemical processing facility to purchase a design that can house up to twenty or thirty tanks instead of relying on smaller, less expensive designs. This would allow for more flexibility in regard to capacity, waste transfer methods, and availability of personnel to man the vessel onsite.

Compliance with local regulations:

The design of the vessel itself must closely match OSHA standards. In addition, any mandatory standards set by local, state, and federal agencies must be adhered to. Any changes to the vessel's design must be carefully evaluated and approved before implementation.

Vessel capacity:

Many OSHA-approved vessels are limited to the pressures they can safely support; larger vessels must be designed in such a way that they are able to safely support a higher load. If this is not done, the result can be catastrophic.

Safety features:

Finally, the safety features on a pressure vessel must be tested and certified before use. This includes all mechanical and electrical systems. Testing must be done both inside and outside of the facility to ensure that these systems work as intended. If testing is not performed, then this puts the personnel who operate these types of vessels at risk and exposes the public to a significant risk of harm.

Read More: The Many Uses of Pressure Vessels

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Monday, 8 February 2021

Plate Heat Exchanger | Promec Engineering

A plate heat exchanger is an innovative type of cooling device that makes use of metal plates in order to transfer heat from one fluid to another fluid. This has a number of advantages over a traditional heat exchanger in which the liquids are placed on flat, smooth surfaces. In such devices, the liquids cool as they pass through the metals and this causes them to form droplets. The cooled droplets are then allowed to attach to the sides of the plates and this is how heat is taken into the room and transferred to the appropriate areas. As the name suggests, plate heat exchangers are commonly used in the manufacturing industry in order to regulate the temperature in various processes and that is why they are so popular.

There are four types of plate heat exchangers that are generally used. They include the single-piece unit, double-piece unit, uPVC Plate Heat exchangers, and polymeric mesh (Hex exchangers). The first two are a single piece unit where the top cover is removed and replaced with a new one, the bottom plate is attached on the same spot as the top cover and can be removed and replaced, while the last is a mesh unit in which the bottom surface is not easily removable. All four of these have their own advantages and depending on the size of the job and the industry where it is going to be carried out will depend on which type should be used. Let's look at each in turn.

The single-piece plate heat exchanger is one that has a number of metal plates, which are all connected to each other and the fluid that is going to be cooled is pumped between the individual plates via a cooling tube. As the fluid passes through the tubes, the varying temperatures cause the fluid to expand and contract, hence causing the temperature of the surrounding fluid to cool. The only disadvantage of this design is that you will need a large amount of space to place such an exchange, and you will also need to make sure that there is a sufficient amount of cooling air available for the same reason. The downside to this type of cooling unit is that it is susceptible to the failure of the cooling tubes which can cause serious damage to the equipment.

The two-piece unit operates in much the same way, with the only difference being the number of plates that need to be involved. This increases the chances of the efficiency of the plate heat exchanger increasing as the number of plates increase. The main problem with this type is that in order to use two-fluid packages you must have a large amount of space. It also means that two different packages with different efficiencies can't be used together, which increases the risk of the efficiency levels of the packages decreasing.

The uPVC Plate Heat exchangers use a solid rubber ring to surround the incoming and outgoing plates. There are essentially two ways that these units can operate, the first way is known as the unipolar system, where there are only two plates and the other requires a three or more plate system. In the unipolar process, there is very little variation in the fluid flows, which makes it efficient and very reliable. The disadvantage of using uPVC gaskets is that it is prone to damage due to friction, static electricity and warping. This is because the constant changing of the pressure causes small tears in the plastic seal, which allows air to mix with the liquid flowing through.

The solid rubber ring that is used to surround the incoming plate is known as the bipolar system, and the two types can be combined for greater efficiency. They provide higher efficiency than their uPVC counterparts but are vulnerable to damage due to the friction created by the fluid. The best way to protect these units is to make sure that they are placed on the outside of the building, in an isolated area. This will protect them from any damage due to thermal fluctuations as well as prevent the fluid and the gasket from mixing, which leads to damage.

Read More: The Benefits of a Plate Heat Exchange Unit

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Wednesday, 3 February 2021

Pre-Fabrication of Piping Systems and Pipe Spools

Whether you need a custom pipeline for a commercial application or a residential application there are many options available. Pipe Fabrication in California offers a comprehensive solution for all applications. From pre-fabricated piping to pre-manufactured assemblies, we have the products that work for you. Pipe fabricators in San Diego have all the solutions you will need for both commercial and residential applications. Our company can manufacture any size or type of pipe including PVC, Polyethylene, Duct, Copper, Vinyl, Insulated, Rubber, Plank, Straight, and Sandstone, just to name a few.

Pipe fabrication in San Diego is backed by years of experience and technology. We have the raw materials, the expertise, and the skilled labor to provide you with the highest quality product at the most competitive prices. Pipe fabrication using pre-fabricated assembly lines, low-cost components, and high-end engineering will give you the highest value for your money. Pipe fabricators in San Diego can manufacture pipe spools, fitting accessories, couplings, elbows, flanged joints, couplings, pins, sealants, gaskets, washers, lubricants, seals, and accessories like bolts and hoists. The pipe is not only used for its functional properties but also for aesthetic purposes, such as in the interior and exterior applications.

Pipe fabricators in San Diego offer superior design, technical and product support, and superior quality control. In addition to a low minimum cost and high-quality production, we take our customers' requirements and deliver the results they want. Pipe companies in San Diego are committed to continually improving our processes and taking every step to provide the highest quality products to our customers.

Pipe Fabrication in San Diego is an integral part of manufacturing operations. The prefabricated units of piping systems are generally known as pipe spools. They comprise the pipes, fittings, and flanges, which are all mounted together during the manufacturing process so that they can be delivered directly to the construction site. They are safely delivered pre-assembled so as to make them even easier to put together with other tools for attachment, hoists, and various other devices for assembly. Once assembled, they provide the ideal and most cost-effective method of transporting any size of liquid from one point in a manufacturing facility to another. Pipe spools are also commonly used in conveyor belts for moving liquids and materials in large volumes.

A pipe spool normally consists of a number of pipes that are all fed into the unit, which are then fitted into the walls of a standard pipe assembly or raw material pipe. Some pipe fittings and flange fittings are used to join the pipes together as well as to join the raw material pipe into pipes that are suitable for assembling into the complete piping system. This reduces the total amount of time for assembling and eliminates the need to build a complete system from scratch.

Pipe spool systems are suitable for use in many applications and are especially useful for medical applications where the applications require the pipe to be able to withstand extreme temperatures and environments. As the raw material is placed in the spool, the entire assembly is inserted into the pipe and remains stable until it is ready for shipment. Medical applications such as chemotherapy or radiation therapy often require that the assembly remains strong enough to withstand harsh conditions and the pipe, in particular, has proved to be especially advantageous due to its high strength and durability. It is also used in food processing plants where it ensures that the containers carrying perishables are kept at the right temperature and in good condition to ensure the best possible processing without contamination.

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Read More: How Are Pipes Made? The Fabrication Process

Monday, 4 January 2021

How to Do Maintenance of Marine Heat Exchanger On Ships

Maintenance of marine heat exchanger systems is similar to the maintenance of other heat exchanger systems. The primary difference is that these systems are designed to function in extreme temperatures and there are many specific procedures that must be followed in order to make sure that the system works properly. Marine heat exchanger systems are no different from other non-marine heat exchanger systems except for the fact that they are usually located aboard ships. Heat exchanger systems can be used for various purposes.

When most people think of a marine heat exchanger, they either picture a large pipe system with a number of tubes where water is heated and then returned to the bottom of the pipe system. This is not the only way to heat a fluid but it is one of the most efficient. In addition, there is the option of using an evaporator to heat the tubing. There are some marine heat exchanger systems that are cooled by the use of liquid cooling as opposed to air cooling.

Most people think that the maintenance of these systems is just a matter of replacing worn-out parts. This is not necessarily true because some parts may have been installed incorrectly. The problem with overheating and corrosion are that the original design of the heat exchanger resulted in a "closed" design where the refrigerant gas is allowed to enter and then leaves the system through a pump or by using a pressure vessel. As time progresses this open design will allow a constant supply of refrigerant gas to the system and this will cause overheating and possible damage to the components.

When it comes to equipment such as these, the term lubrication is important. The term "lube" means a specific liquid and it has an added component - an oily component. When it comes to marine equipment, this means the lubricant that is used in these tube heat exchanger tubes. In order for this lubricant to function properly, it must be heated to a specific temperature. This is done by adding distilled water to the lubricant so that it becomes a gas and is moved into the heating system where it heats up and passes through the cooling tubes.

The most important part of the maintenance of marine heat exchanger maintenance involves testing the equipment. During testing, certain parameters must be monitored and a chart and data sheet must be created to track these parameters during the testing process. The testing chart and datasheet will help the maintenance manager identify problems that he or she might not otherwise be aware of. These charts can also be useful when it comes to explaining to the operator what is being tested and why.

If your business uses these marine heat exchanger systems, it is important to be knowledgeable about how to maintain them. Keeping an eye on the performance of these pieces of equipment is only as effective as its care and maintenance. If you want to minimize downtime and keep the unit working efficiently, be sure to follow the manufacturer's maintenance instructions carefully. Take care of the units by cleaning them regularly using mild detergents. Remember to add lubricant when necessary and perform regular tests to make sure all components are operating according to the manufacturer's specifications.

Read More: The Benefits of a Plate Heat Exchange Unit

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Monday, 14 December 2020

What is a Structural Engineer Inspection?

A structural -- or technology -- the review is overall, an impression regarding the structural state and integrity of the building or house. In other words, in the view of the engineer 1,) were the structural components (foundation, framing, etc.) made and constructed to take the expected loads to be set upon them, and 2) are they continued to carry out their intended purpose?

It has to be recalled that an opinion isn't a guarantee. You will find parallels in most professions. A physical performed by a physician isn't a promise of continuing excellent health but a notion regarding an existing condition and opportunities of the future. In the same way, a lawyer doesn't ensure that your tax return will pass an IRS audit however only does, exactly what in his view, will probably be greatest. An attorney takes a situation based on his view of its worth -- not the certainty of success.

Much like the human body, there are factors in building constructions that aren't predictable. Soils go in a non-linear style. The precise time and quantity of motion can't be predicted. Wood is an imperfect substance, subject to swelling, shrinkage, rust, etc. Certain loads are changeable by their character (e.g. snow, end ). And without disassembly, many structural elements can't be viewed during a review.

The worth of a structural review afterward, as in most professions, is mostly determined by the expertise and credentials of the person who plays it. People that are in private practice that aren't enrolled (even when they've taken engineering classes ) might not call themselves engineers.

Criterium Engineers are registered Professional Engineers with generally at least 10 decades of buildings associated with expertise. They're educated by Criterium to supply inspections and have to take part in Criterium Engineers' peer evaluation and continuing education programs. These pages outline in greater detail, the true extent of a structural examination.

For the purposes of supplying inspections for relocation or other customers, the expression"engineering review" shall employ basically to a structural review of the construction.

This sort of review can only be carried out by a registered Professional Engineer. PURPOSE: To ascertain the structural integrity and soundness of this construction.

Report on: The importance of any distress or corrosion. Where appropriate, proposed approaches to fix such as an estimated selection of prices for the repairs will be supplied.

To be noted: Description of water-related states, adequacy of water management systems; constraints of review; possible dangers of water entrance; the approximate range of repairs advocated, approximate cost of fixes.

Report on: Proof of structural deficiencies, the approximate extent of structural repairs needed, approximate cost of structural repairs demanded.

Report on: Requirements requiring focus; and approximate price to repair/replace.

Report on: Proof of desperate or deteriorated conditions and importance of the same, in addition to suggested approaches to this fix including an estimated selection of prices for the repairs will be supplied.

Other things related specifically to this arrangement will be analyzed and assessed. Additionally, as engineers, we've got an ethical duty to report any substantial safety hazards noted during a review.

LIMITATIONS
An engineering review Shouldn't Be construed to be some of these:

1. An entire code compliance review. This kind of examination is a practical impossibility for any present structure because it's dependent on lots of things that can't be viewed, and about the position of codes that were relevant at the time that the construction was constructed.

2. A review of hazardous substances. Except in the event of clear visual proof of hazardous substances, an engineering review isn't a thorough evaluation of toxic substances.

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Wednesday, 18 November 2020

The Many Uses of Pressure Vessels

Pressure vessels come in many shapes and sizes and serve many different purposes. They are primarily used in manufacturing industries as well as for various scientific experiments and analysis. Some of the main types of pressure vessels include:

Water tanks are used in the field of energy, wastewater treatment, and other such applications. Water tanks are usually used as storage tanks for water that is needed for a certain purpose. This may be for industrial use or for domestic use. Water tanks also serve as pressurized storage tanks for water that is needed for industrial use.

There are two main types of pressure vessels; the ones that contain liquids and those that do not. The types of pressure vessels that contain liquids usually have a pump, a storage tank, and an automatic control mechanism. These are commonly used in chemical laboratories and as the primary storage tanks for chemicals.


Gas tanks are used in industries and chemical labs as the main storage vessels for gas. These types of tanks also use pumps, storage tanks, and other mechanical components. These tanks are typically made of steel or other sturdy materials because these tanks can also contain poisonous gases.

Other types of pressure vessels include oil and gas pressure tanks, refrigeration systems, and sewage disposal units. The types of pumps used in these tanks vary depending on the type of water that is stored inside them. They also differ depending on their size, and the efficiency of their pump. These pumps are usually controlled electronically and can perform different functions such as controlling water temperature, air pressure, or the flow of liquid.

These are the various different types of pressure vessels available for different applications. As you can see, they have many uses and are useful for various purposes. Whatever the purpose, you will definitely find the right vessel that suits your requirements and needs.


With so many different types of pressure vessels in the market, it's important that you shop around to get the best one for your needs. You may want to consult experts in the industry before making a final decision as to what type of pressure vessel you should buy.

Pressure vessels can be used in different applications, and they come in different shapes, sizes, and colors. You can easily find pressure vessels by searching for them online, in local stores, in catalogs, or even at home-departmental stores.

You can even find pressure vessels on sale if you visit the local pet stores or departmental stores, especially if there are sales promotions going on. When you are looking for the right vessel, remember to purchase them from stores that have plenty of products.


View more here: Promec Engineering Pty Ltd

Friday, 6 November 2020

Steel Fabrication is the production of steel structures by shaping, bending, and assembling various processes. It is an important value-add process between the development of structures and other machines, from raw materials to different machinery. The basic components of the fabrication of steel include bending, shearing, and punching. It also includes all other processes used in the fabrication of structures.

Fabrication is a process that involves shaping, forming, and welding processes. This is done by the joining of two pieces of steel. For example, when a piece of steel is bent, it will then be joined to a new piece or a new bar. The main process of fabrication is welding. The process of welding involves a process in which the welding rod is inserted in between the two steel bars.


In the fabrication process, the bars are heated up to a certain temperature which is required in the manufacturing of the metal. When this is done, the metal will then start to melt and then will be able to pass through a certain channel to the other side. The channel will then push the metal from one side to another. When the metal is in the channel, it becomes molten and then when it is pushed into a different place, it will be cooled down and can be passed through the welding rod.

While the fabricator's work is a process that involves different techniques and processes, the fabrication of the structure is basically a common technique. All the processes of fabrication are done in the same way. The main difference is that some of the procedures involve using some tools to do the job whereas other processes use the use of simple tools only.

The fabrication process can be applied to many industries in the world. These industries include the construction industry, automotive industry, medical industry, food industry, defense industry, aerospace industry, electronic industry, marine industry, power generation industry, transportation industry, construction industry, and many more. However, not all industries require the use of the fabrication process. The following industries that do not require the fabrication of the metal structure are the chemical industry, automotive industry, aerospace industry, electronics industry, food industry, pharmaceutical industry, petroleum and coal, utility industry, nonferrous metal industry, plastic industry, and others.


Steel Fabrication is very important in these different industries since this process allows them to create different kinds of products that can be used for different purposes. This is the main reason why these industries use the steel fabrication process. Therefore, the fabrication of steel is really a must in these industries. With the help of this process, the industries can produce different kinds of structures, metals, which they can use for their other purposes. The fabrication of steel is also a valuable process for the industries. Therefore, this method is truly very important for industries since it helps them save the valuable money and time of the customers.


View more here: Promec Engineering Pty Ltd

Monday, 19 October 2020

The Benefits of a Plate Heat Exchange Unit

A Plate Heat Exchanger is essentially a type of heat exchange unit which uses copper plates to transfer heat from one fluid to another fluid. This has a number of benefits over a conventional heating exchanger such as the fact that the fluid being heated is exposed to a bigger surface area since the fluid is spread over the plates. The other benefit is that it is less energy-intensive to operate than a traditional heat exchange unit. Also, it provides a greater range of temperature control, thus enabling the user to regulate the temperatures of the liquids being heated.


Some of the most common applications for Plate Heat Exchangers are found in the industrial and manufacturing sectors where heat is needed to be transported quickly. One of the most important aspects of these units is that they are extremely durable as a result of the materials which make up the plates. They are also extremely efficient due to their design, which makes them very practical for both transport and application.

The first benefit is that they are highly effective at transferring heat from one fluid to another. Due to their design, the heat generated by the fluid is transferred through the surface of the plates which can effectively increase the heat transfer capacity of the system. This means that more fluid heat is generated, therefore reducing the power consumption of the system. Furthermore, due to the large surface area available to the heat exchange unit, a greater area of the fluid is exposed to the heat so the temperature can be regulated to provide a uniform temperature across the fluid.

Due to the effectiveness of the plates, they are able to maintain a constant temperature by transferring the heat to the next fluid being heated. This means that once the previous fluid is heated, it is no longer required to heat the next fluidly. Also since the plate is made from copper and other metals, the material is also able to absorb heat from the air, thereby keeping the temperature constant across the fluid and the plates. This is also an efficient way to transport heat and transfer it quickly, thus improving efficiency.


Plate heat exchangers are also highly efficient at controlling temperature due to their design. This means that they can maintain the temperature in the fluid that they are heating at a level that is consistent with the ambient temperature. This means that there is no fluctuation in the temperature of the fluid and thus no risk of the fluid overheating. If the fluid in question is hot then the plate will absorb the heat but if the fluid is cool then it is dissipated quickly.

Another advantage is the fact that plate hangers provide a greater degree of control over temperature. This means that they are able to control the temperature of the fluid at a low level for a short period of time and then lower the temperature of the fluid to maintain a constant temperature. As this takes place, less power is used as the flow rate is maintained at a lower level.

It also means that a higher degree of control over fluid heat is available, which means that the unit can be used to maintain the fluid at a high level for longer periods of time. This in turn allows the user to keep the temperature in a controlled range which reduces the amount of time the fluid spends at a specific temperature.

In summary, plate heat exchange units are used in industries where there is a need for high efficiency and fluid transfer. They are highly effective at transferring heat from one fluid to another fluid to provide the fluid with a consistent temperature.


View more here: Promec Engineering Pty Ltd

Tuesday, 22 September 2020

How Are Pipes Made? The Fabrication Process

Pipe Fabrication is an industry that can be considered one of the oldest and one of the most profitable. The energy industry includes all companies engaged in the manufacturing and production of energy, as well as those involved in the processes of fuel production, refining, distillation, transportation, and distribution. The manufacturing of pipeline systems and other related piping has been made a much more efficient and effective process since the advent of better and more modern tools, techniques, and materials that allow for the creation and maintenance of the different piping systems.

The large pipe fabrication businesses have seen a steady increase in sales over the past five years, with even faster growth in their number of employees. The fact is that these jobs require more than just basic skills and knowledge; they also require the proper skills and knowledge in order to do the job efficiently and safely. This is especially important in pipelines that cross rivers and oceans. A company that fails to take precautions before installing or repairing pipes may find themselves in some very embarrassing situations.


There are many factors that affect the success of large pipe fabrication, ranging from technological advances to the availability of the needed materials. There are also numerous methods that are used in order to properly fabricate the different types of piping systems used by companies throughout the world.

Pipe fabrication requires a great deal of knowledge, training, and experience. It can take years for a company to train an employee who will become an expert in a particular field of pipe fabrication. There are many classes offered by schools, colleges, universities, vocational programs, and other training institutions, such as the Petroleum Equipment Institute. These courses are designed to help students gain the necessary knowledge and skills necessary to perform the many complex tasks that are involved in pipe fabrication, including the use of specialized equipment and techniques.

The cost of pipe fabrication can be very expensive, especially if the fabrication is done on an industrial scale. The larger and more complex the fabrication needs to be, the greater the cost is likely to be.

Many pipe fabrication companies also offer classes on their website for prospective students interested in pursuing a career in pipe fabrication. The cost of such classes is generally cheaper than that of going to school for a four-year university degree in pipe fabrication, which would have to be paid for by the student after graduation.


There are numerous pipe fabrication methods that have been developed to provide the desired effect and are employed in various applications where one needs to manufacture piping and fittings. The fabrication of these pipes and fittings has been made possible using one or more of these methods as per their requirements and can be classified into two chief categories that are hot stamping and cold plate manufacturing.

Hot stamping refers to the process where an impression is made on the surface of the pipe by hammering or other hard material such as iron and pressing with a very high force. When this process is carried out on a single pipe, the surface is then carved in order to give it a rough and ready look. The surface is then left exposed on which the desired pipe is then fitted by pressing it firmly against the carved surface. While this method is very effective, it does not allow the pipe to breathe and hence there is a risk that the surface can chip away at some point in time. On the contrary, cold plate fabrication uses a press and presses the pipe on the flat surface in a cold environment.

Pipe fabrication can be carried out using either a hot or cold plate manufacturing method depending upon the requirement of the project. There are numerous companies that carry out pipe fabrication services to help clients in their pipe fabrication projects. These firms will charge you according to the type of work that you require. They can also help in making any kind of pipe look attractive and presentable at the same time. You should check out for a firm that offers high quality and affordable services that fit your budget.


View more here: Promec Engineering Pty Ltd

Tuesday, 15 September 2020

What is Pipe Fabrication?

Pipe Fabrication is just one of our primary functions. Fabricating carbon and alloy piping systems, we certainly have the enduring power to produce 6000+ pipe spools regular monthly. Our projects embody sizeable capital projects with many spools, along with routine servicing then one spool coaching. Our shops and fabrication advantages are full of highly skilled artisans, pipefitters, pipe fabricators, pipe welders with outstanding protection and high-quality presentation documents. Increased issue, performance, and, ultimately, essential cost savings for the purchaser. We acquire excellent total satisfaction in getting together with our customers' calculations in every region, such as performance, design, logistics, plan, shipping, and expense. We are the preferred pipe fabricators.


Regular piping fabrication projects need diverse activities like safekeeping and handling of piping supplies, cutting, cleaning finishes, welding, threading, examination, testing, painting, heat retaining material installation, etc.

Pipe fabrication is the method of fabricating predesigned piping systems for many different makes use of. Fabricated structures work exceptionally well in irrigation and blaze safekeeping, among other things. The user handles dimensions and size in the plumbing use, the content piping method will create, and the different add-on factors that the program should consist of. Compound treatment options are using to fabricate water lines, as are various types of welding and individually sealed joining treatments. The point is to make a system that can adequately match the client's meant to use for the created piping process.

Many pipe fabrication functionality also employs the process of pipe bending. With this procedure, a natural part of piping is created to make curvatures or bends at virtually any angle, depending upon the requirements established by the client's approved design and style. These strategies have long been a competent manner of making flexible and actual piping systems in a position to fit into virtually any current structure without comprehensive refurbishing or devastation. This procedure is possibly one of the more cherished belongings to the fabrication procedure, as it truly allows for full changes.


Piping fabrication is a judgmental process on any oil and gas, petrochemicals, chemical compounds, or other building projects where piping networks are needed. It can be required to ensure the maximum good quality of employment in this particular process so that the piping community's appropriate performing and reduce incidents. Check out the following articles delivering info regarding piping fabrication.

In many cases, the cost of adding a fabricated pipe system is dependent upon the actual size of work along with around the size of the fabric picked. The more significant number of difficult the design of your concluded process or piece, or even the tougher the content selected is to work alongside, the greater the cost associated with the job. When these solutions are required, the fabricated pipe method is usually crucial before the design and style are even pulled.

View more here: Promec Engineering Pty Ltd

Wednesday, 2 September 2020

What Is Steel Fabrication?

Steel fabrication is the procedure regarding the conversion process of raw steel into a product or point which can be used in construction or construction. Steel is recognized as an alloy of metal and various materials. There exists a large diversity of kinds of steels, which are used in structural and fabrication functions. Essentially, fabrication is generating the metallic in the form you need.

This web site will provide a quick survey of steel fabrication, going over the standard types of fabrication and also the simple unprocessed supplies involved.


What Is Steel Fabrication?

Steel fabrication requires taking raw materials and shaping these people to their wanted kind. The natural materials are melted down and combined into steel before being built into the wanted framework. The procedure demands an experienced technician that has expertise in taking raw elements and altering them into marketable things, where there is often very little room for mistake.

Any business that handles aluminum calls for steel fabrication services. Besides enjoying an essential part in the residential and commercial design market sectors, fabricators work thoughtfully with shipbuilding, mining, and auto-producing also.

The basic types of fabricating entail cutting or getting rid of, forming, machining, or welding. What follows is a simple breakdown of how every one of these strategies performs:

Masters of steel

Fabricators use several solutions to convert fundamental parts of constructed steel into predefined forms that are ready to erect and set up. Operating in the highly thorough drawings of steel drafters and detailers, the fabricator’s task is largely to create those intend to the existence, which needs substantial expertise in the components of steel as well as an extremely eager vision for details. Also, those materials must be made out of total accuracy so that they are willing to mount, but they also must arrive on-site an order they are required.


Shot blasting

Steel segments are blasted using a picture to be able to put together them for fabrication. The primary reason for chance blasting is always to supply a thoroughly clean finish which will be easy to weld together with a tough surface that may obtain paint.

Cutting

Steel sections are simpler to work alongside when they cut to duration before fabrication, and this can be in several methods, like through the use of spherical saws, fire cutting, or plasma cutting techniques.

Bending

Many present-day components combine beautifully curved steel aspects that need the fabricator to hire numerous going and bending techniques. As an example, steel could be approved through some bending rolls quite a few times up until the right degree of the curve has been founded, while click braking can use as far more simple bends connected with measures of steel up to 12 m extended.


Welding

Steel fabrication sophisticated a whole lot of welding, as an illustration, it utilized to hook up fittings and fixtures as well as to put together links for set up on location. Welding utilizes great temperature to dissolve the mother or father materials along with whatever has been connected to it, to ensure that since the weld pool solidifies both components are fused jointly.

Coating

Films are used on steel both for sensible and cosmetic reasons and are most commonly utilized towards the end of the fabrication process. Great-technician coatings can protect the steel against corrosion in addition to fire plus they are also utilized to provide a custom look when wanted by the architect.

View more here: Promec Engineering Pty Ltd

Tuesday, 11 August 2020

What Is A Compressed Air Receiver Tank?

Compressed air is air stored under greater pressure compared to atmospheric pressure to be utilized for energy transfer in industrial processes and lots of applications:

What is a compressed air tank

Air receiver tanks are completely essential for any compressed air system, not just acting as a buffer but additionally permitting the system to perform more effectively. Compressed air tanks have huge pressure and are essential for the air compressor system so they should be made to be exceptionally quiet and strong.

Compressed air tanks allow manufacturers to utilize air once the compressor is not working and they also supply extra air to the system in periods of excessive usage.

Primary tanks are placed close to the air compressor systems and work as a tank. Secondary tanks are placed far from compressor systems but are still close enough to devices that need huge amounts of air.

The need for air tanks in compressed air systems

The air receiver tank is a crucial part of the compressed air system. The size of the tank is 6 to 10 times the flow rate from the compressor system. The receiving tank is generally 150 cubic feet (minimum) of compressors at a rate of 25sqm at 100 lbs.

It is a compressed air tank that you can use throughout maximum demand. The tank minimizes pulse in the system. The pulse is generally the result of a periodic downstream function or a frequency compressor.

Compressed air tank perform

  • Energy storing (for urgent requirements)
  • Steady pressure
  • Effect of pulse on gas equipment.
  • For the deposition of water, grease, and dirt in the air
  • Enhance continuity and balance of gas production equipment
  • Decrease repeated start of the compressor, increase its life

Portable compressed air tanks include

  • Air filling up valve: The valve that you link to when you fill-up the tank using a compressor.
  • Air Turn off Valve: Button turns to stop air loss from the tank when not in application.
  • Air pressure meter: Shows air pressure within the tank in addition to how loaded the tank is.
  • Pressure tank: The approximated pressure tank that keeps compressed air.
  • Flexible hose: A hose in order to connect compressed air with the tank.

Standards for the choice of the compressed air tank

To make sure that it will last for years to come and will be capable to deal with the regular use pressures, it is essential to purchasing from trustworthy brands, however, if you wish something custom-made to fit the particular specifications for your place and air needs, then we can produce any kind of air receiver tank to order - with painted or unique layers, hot soak galvanizing, and stainless steel, available too. Call us (+61 2 9944 0795) or visit our website Promec Engineering Pty Ltd to enquire.

View more here: Promec Engineering Pty Ltd

Friday, 7 August 2020

Tube and Pipe Bending Process Used in Pipe Fabrication

Pipe fabrication requires care and perfection but learning how to bend tubes and pipes can provide additional control over your projects. The more superior bending machines for pipe and tubing might be more cost-effective in business or industrial applications, but easier pipe and tube benders can get a prized place in the workshop.

The Tube and Pipe Bending Processes

Tube and Pipe Bending Conditions

Pipe and tube are usually made of copper, steel, stainless steel or aluminum, but are not a similar thing.

  • Usually, the tube measured by the outside size, while the pipe measured by the inside size. Therefore the pipe may seem thicker than the tubing of the same dimension.
  • When bending the tube or pipe, utilize the tool made for the correct item and the proper size. Avoid using a tube bender on a pipe or the other way around.
  • The centerline radius, or CLR, may be the radius down the core of the tube and is the regular approach to calculate a bend. The smaller the CLR, the sharper the bend, the bigger the CLR, the slower the bend.
  • The die of a pipe bender is the bent form around that your pipe bends.

Sorts of Bending

There are various types of bending to fulfill the requirements of pipe and tubing of various sizes and materials.

  • Pressure bending requires holding one end of a tube in position and bending it around a die or any other sort of former.
  • Pull bending is usually more beneficial on tubing with thicker walls or manufactured from a stronger material like steel.
  • Ram-type bending utilizes a hydraulically driven ram that aids a tube towards pivot blocks or rollers.

How to Create a Reference to get a 90-Degree Bend

Whenever a bending tube or pipe, the inner wall of the bend becomes more pressurized and thicker, while the outside wall becomes pulled and thinner.

  • Start by calculating the appropriate size of the tube or pipe.
  • Bend a test pipe 90 degrees to employ as a reference.
  • Look into the position of the pipe by laying it towards a carpenter’s square using the outer bend facing the corner.

Planning to Utilize a Manual Bender

Several heavy-duty benders need a power supply, but manual pipe and tube benders can be run by hand.

  • Pick the bender or proper die size using the size of the pipe for being bent.
  • Swing up among the tubes bending hands to put the tube inside the die, maintaining your reference marks noticeable.
  • Lower the other hand to keep the tube in position. Many devices add a lock.

Tube or Pipe Manual Bending

  • Hold the roll support hand and bring it down before the tube reaches the required degree mark on the bending die.
  • Raise the roll support hand, disengage the tube from the die and take off the completed tube from the bender.

View more here: Promec Engineering Pty Ltd